Smoky Pulled Pork Sandwiches

Category: Fire Up the Grill with American BBQ Favorites

This crowd-pleasing Southern classic features pork shoulder seasoned with a blend of brown sugar, paprika, and spices, then slow-cooked until incredibly tender. After 8 hours in the slow cooker (or 3-4 hours in the oven), the meat is shredded and tossed with tangy barbecue sauce.

Pile the saucy pulled pork onto soft buns or brioche rolls, and optionally top with creamy coleslaw or pickles for added texture and flavor contrast. The recipe yields 8 generous sandwiches with 35g of protein each, and the leftovers are versatile - perfect for tacos, nachos, or loaded fries. For the best flavor, prepare a day ahead to allow the seasonings to fully develop.

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Updated on Tue, 29 Apr 2025 22:40:09 GMT
A plate of BBQ Pulled Pork Sandwiches. Save
A plate of BBQ Pulled Pork Sandwiches. | krispyrecipes.com

This slow-cooked BBQ pulled pork sandwich recipe transforms an affordable cut of meat into mouthwatering, tender perfection. The combination of smoky spices and tangy barbecue sauce creates that authentic Southern flavor that's impossible to resist when piled high on a soft bun.

This recipe saved me during countless summer gatherings when I needed to feed many hungry guests without being stuck in the kitchen. My friends now specifically request "my famous pulled pork" whenever we plan a backyard cookout.

Ingredients

  • Pork shoulder a fatty cut that becomes incredibly tender when cooked slowly and develops rich flavor
  • Brown sugar adds a subtle sweetness that helps create a beautiful caramelized crust
  • Paprika provides that signature smoky BBQ flavor essential for authentic pulled pork
  • Garlic powder and onion powder infuse the meat with aromatic depth without the texture of fresh aromatics
  • Apple cider vinegar tenderizes the meat while adding tanginess that balances the rich pork
  • Barbecue sauce choose your favorite style thick Kansas City style gives maximum coating while Carolina styles provide more tang
  • Sandwich buns brioche offers buttery richness that complements the savory pork beautifully
  • Coleslaw optional but adds a refreshing crunch and creamy contrast to the rich meat

Step-by-Step Instructions

Create the Spice Rub
Thoroughly mix brown sugar with all dry spices until well combined. This seasoning blend is the flavor foundation for your pulled pork. Make sure to break up any clumps in the brown sugar to ensure even distribution across the meat surface.
Prepare the Pork
Pat the pork shoulder completely dry with paper towels to help the spice rub adhere better. Massage the spice mixture all over the pork shoulder ensuring you cover every surface including creases and folds. The more thoroughly you coat the meat the more flavorful your final dish will be.
Slow Cook to Perfection
Place the seasoned pork in your slow cooker. Pour apple cider vinegar and water around not over the meat to preserve the spice coating. Cook on low for a full 8 hours minimum for that meltinyourmouth tenderness. The pork should reach an internal temperature of 195°F and practically fall apart when touched with a fork.
Shred and Sauce
Transfer the cooked pork to a large mixing bowl removing any large pieces of fat. Use two forks to pull the meat apart working with the grain first then shredding across the grain for ideal texture. Pour in barbecue sauce while the meat is still hot so it absorbs maximum flavor.
Rest the Mixture
Allow the sauced pulled pork to rest for 10 minutes before serving. This resting period lets the meat reabsorb juices and allows the sauce to thoroughly penetrate each strand of pork for the most flavorful result.
Assemble Your Masterpiece
Lightly toast your buns for extra texture and to prevent sogginess from the juicy meat. Heap a generous portion of pulled pork onto each bottom bun. Top with coleslaw if desired for a creamy crunchy contrast to the tender meat.
A plate of BBQ Pulled Pork Sandwiches. Save
A plate of BBQ Pulled Pork Sandwiches. | krispyrecipes.com

The humble pork shoulder has become my go-to cut for feeding a crowd on a budget. I discovered its magic during my first cookout as a new homeowner when I needed to stretch my entertaining dollars. That day my signature pulled pork was born and has since become the requested dish at every family gathering.

Make Ahead Tips

This pulled pork actually tastes better when made 1-2 days ahead of serving. After cooking and shredding refrigerate the meat separate from the sauce. When ready to serve reheat the pork gently in a covered dish in a 300°F oven adding the sauce during the last 15 minutes. This method intensifies the flavor while maintaining the perfect texture.

Regional BBQ Sauce Guide

The beauty of pulled pork lies in regional sauce variations. Kansas City style features thick tomato-based sauce with molasses sweetness. Carolina vinegar sauces cut through the richness with tangy brightness. Alabama white sauce offers creamy contrast while Texas sauces bring heat and depth. Try rotating different regional sauces to discover your family favorite or offer a sauce bar for guests to customize their sandwiches.

Creative Leftover Ideas

Transform leftover pulled pork into entirely new meals throughout the week. Create pulled pork breakfast hash topped with fried eggs for a hearty morning meal. Stuff it into quesadillas with pepper jack cheese and grilled onions. Pile it onto baked potatoes with sour cream and chives. Even use it as a pizza topping with red onions and cilantro for a BBQ pizza night.

A plate of BBQ Pulled Pork Sandwiches. Save
A plate of BBQ Pulled Pork Sandwiches. | krispyrecipes.com

Recipe FAQs

→ Can I make BBQ pulled pork in advance?

Yes! In fact, this dish tastes even better when made a day ahead as the flavors deepen overnight. Simply reheat gently on the stovetop or in a slow cooker with a splash of water or broth to maintain moisture.

→ What cut of pork is best for pulled pork sandwiches?

Pork shoulder (also called pork butt) is ideal because it has the perfect amount of fat marbling that renders during slow cooking, resulting in tender, flavorful meat that shreds easily.

→ Can I freeze leftover pulled pork?

Absolutely! Pulled pork freezes exceptionally well. Store in airtight containers or freezer bags for up to 3 months. Thaw overnight in the refrigerator and reheat gently with a splash of liquid to restore moisture.

→ What sides pair well with pulled pork sandwiches?

Classic sides include coleslaw (either on the sandwich or alongside), baked beans, potato salad, corn on the cob, mac and cheese, or crispy french fries. A simple green salad also provides a fresh contrast to the rich pork.

→ How can I make this dish gluten-free?

Use gluten-free buns and carefully check your BBQ sauce ingredients, as some commercial varieties contain wheat-based additives or soy sauce with wheat. Most spices and other ingredients in the recipe are naturally gluten-free.

→ Can I make pulled pork in an Instant Pot?

Yes! Cut the pork shoulder into 3-4 inch chunks, use the same seasonings, and cook on high pressure for about 60 minutes with a natural pressure release. You'll have tender, shreddable pork in a fraction of the time.

BBQ Pulled Pork Sandwiches

Melt-in-your-mouth pork shoulder slow-cooked with spices, drenched in tangy BBQ sauce, and served on soft buns.

Preparation Time
20 min
Cooking Time
480 min
Total Time
500 min

Recipe Category: BBQ & Grill Masters

Skill Level: Beginner

Cuisine Type: American (Southern BBQ)

Recipe Yield: 8 Servings (8 sandwiches)

Dietary Options: Dairy-Free

Ingredients

→ Pulled Pork

01 3-4 lbs pork shoulder (also called pork butt)
02 1 tbsp brown sugar
03 1 tbsp paprika
04 2 tsp garlic powder
05 1 tsp onion powder
06 1 tsp salt
07 1/2 tsp black pepper
08 1/2 tsp cayenne pepper (optional)
09 1/2 cup apple cider vinegar
10 1/2 cup water

→ BBQ Sauce

11 1 1/2 cups barbecue sauce (store-bought or homemade)

→ Assembly

12 8 sandwich buns or brioche rolls
13 Optional toppings: coleslaw, pickles, extra BBQ sauce

Steps to Follow

Step 01

Mix brown sugar, paprika, garlic powder, onion powder, salt, pepper, and cayenne in a small bowl. Rub the spice mix all over the pork shoulder.

Step 02

Place pork in a slow cooker with apple cider vinegar and water. Cover and cook on low for 8 hours or high for 4-5 hours, until very tender and shreddable. Alternative Oven Method: Wrap seasoned pork tightly in foil and bake at 300°F (150°C) for 3-4 hours.

Step 03

Remove pork from the slow cooker and shred with two forks. Discard any excess fat. Mix the shredded pork with barbecue sauce. Add a splash of cooking liquid if needed to keep it moist.

Step 04

Toast buns if desired. Pile pulled pork onto each bun. Add coleslaw or pickles if using. Serve hot with extra BBQ sauce on the side.

Additional Notes

  1. Best made a day ahead — flavors deepen overnight.
  2. Use leftover pulled pork for tacos, nachos, or loaded fries.
  3. Brioche buns offer a rich, soft contrast to the smoky meat.

Required Tools

  • Slow cooker or oven
  • Mixing bowls
  • Measuring cups and spoons
  • Forks for shredding
  • Knife and cutting board

Allergen Information

Make sure to review each ingredient for potential allergens, and consult a healthcare professional if needed.
  • Contains: Wheat (buns), Soy (in some BBQ sauces)
  • Use gluten-free buns and check BBQ sauce ingredients for dietary needs.

Nutritional Facts (Per Serving)

These details are for informational purposes and aren't a substitute for medical advice.
  • Calories: 520
  • Fats: 24 g
  • Carbohydrates: 42 g
  • Proteins: 35 g