Hickory Smoked Sausages (Print Version)

Savory, juicy sausages infused with deep, smoky hickory flavor — perfect for grilling or serving with BBQ sides.

# What You’ll Need:

→ Main Ingredients

01 - 2-3 lbs smoked sausages (e.g., kielbasa, bratwurst, or andouille)
02 - Hickory wood chips or chunks (for smoker)
03 - Olive oil, for brushing

→ Optional Additions

04 - BBQ sauce or mustard, for serving
05 - Grilled onions and peppers
06 - Sandwich buns or rolls

# How to Make It:

01 - Preheat smoker or charcoal grill to 225-250°F (107-120°C) using hickory wood chips or chunks for smoke flavor. If using a grill, set up for indirect heat and place wood chips in a smoker box or foil pouch.
02 - Lightly brush sausages with olive oil to prevent sticking. Place sausages on the smoker rack or grill grates away from direct heat. Smoke for 2-3 hours, turning occasionally, until the internal temperature reaches 160°F (71°C) and the skins are browned and slightly crisp.
03 - Let sausages rest for 5 minutes before slicing or serving whole. Serve with mustard, BBQ sauce, or inside buns with grilled vegetables.

# Additional Tips::

01 -
  • Ready in just a few hours with minimal hands on time
  • Works with any type of sausage from kielbasa to bratwurst
  • Requires only basic ingredients you likely already have
  • Creates restaurant quality results even for beginners
02 -
  • Smoke penetrates best during the first 12 hours so maintain consistent smoke during this crucial period
  • These sausages freeze exceptionally well for up to 3 months when vacuum sealed
  • The recipe works at higher temperatures but with less smoke flavor development
  • Leftovers make incredible additions to pasta dishes, breakfast scrambles or soups
03 -
  • Poking a few small holes in the sausage casing with a toothpick prevents splitting while allowing excess fat to escape
  • Spritzing sausages with apple juice every hour enhances color development and adds subtle sweetness
  • For convenience prepare extra sausages then chop and freeze portions for quick additions to weeknight meals